智能基业箱生产设备全自动基业箱生产线一次成型基业箱设备生产厂家

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智能基业箱生产设备全自动基业箱生产线一次成型基业箱设备生产厂家

智能基业箱生产设备 全自动基业箱生产线 一次成型基业箱设备生产厂家
设备结构及系统配置：

Equipment structure and system configuration:

概述：该生产线主要由放料机、调平机、冲孔切断机、输送台、成型主机、液压折边机、成品托料装置、液压系统、电气控制部分及安全防护部分组成。

Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.

成型主机：此生产线的主机机座采用100*100*3MM方钢焊接，机架采用整体式固定牌坊，侧板采用25mm钢板，支承部分均采用台湾轴承，进料采用滚轮式，出料采用扭动上下调节，主机钢性好，且结构稳定。

Forming machine: The main frame of this production line is welded with 100*100*3MM square steel, the frame adopts integral fixed archway, the side plate adopts 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the discharging part adopts torsion up and down adjustment, the main machine has good steel and stable structure.

B:滚压模具（轧辘）：16组辊轮成型，均采用Gr12模具钢，HRC达58~60o均采用精密数控机床加工，精度为6~7级，表面粗糙度达0.8 以上，成形尺寸，成形工件表面无划伤。

B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.

C:传动部分：是生产线成形动力的输送部分，其动力由主电机到减速箱，再由减速箱通过齿轮传送到主动轮上，主动轮通过过度齿轮传动，使得上下轧辘同步转动。

C: Driving part: It is the conveying part of the forming power of the production line. Its power is transferred from the main motor to the reducer, and then from the reducer to the driving wheel through gears. The driving wheel is driven by excessive gears, so that the upper and lower rollers rotate synchronously.

3．定长折弯部分：由定长装置及折弯机构组成。定长装置是通过激光探头结合编码器定长，当板料走到定尺长度时，通过PLC控制折弯产品。

3. Fixed length bending part: It consists of fixed length device and bending mechanism. The fixed length device is fixed by laser probe combined with encoder. When the sheet reaches the fixed length, the bending product is controlled by PLC.

4．托料架：此装置在成型机的后面，根据产品长度的不同合理排布。

4. Bracket: The device is arranged reasonably in the back of the forming machine according to the length of the product.

5．电控系统：整条生产线采用集中控制，元件采用进口及国产产品，或由客户，标准件元件采用台湾品牌。设备电控元件的安装符合国家规定，线号清晰。

5. Electronic control system: The whole production line adopts centralized control. The components are imported and domestic high-quality products, or designated by customers. The standard components are made of Taiwan brand. The installation of the electronic control components of the equipment conforms to the national regulations, and the line number is clear.

操作系统：触摸屏

Operating System: Touch Screen

控制方式：PLC

Control mode: PLC

传动模式：齿轮箱

Drive mode: gearbox

材料规格：Q235

Material Specification: Q235

生产速度：0-15m

Production speed: 0-15m

切断方式：液压切断

Cut-off mode: hydraulic cut-off

电压参数：380V/415V，50Hz, 3相

Voltage parameters: 380V/415V, 50Hz, 3-phase

电气控制：PLC

Electrical control: PLC

驱动电机：变频电机驱动

Driving motor: variable frequency motor drive

钢带厚度：0-6mm

Strip thickness: 0-6mm